Compression pads (CFL) for Stabilizing the Carbon Molecular Sieve Bed

What is Compression Pads (CFL)?

Compression Pads (CFL), often made from rubberized coconut fiber mats, are used in PSA nitrogen generators to hold the Carbon Molecular Sieve (CMS) bed firmly in place. They cushion the CMS during pressure swings, prevent particle movement and wear. It ensure the bed remains stable, which helps maintain consistent nitrogen purity. It clamp above the CMS under the top screen or spring pack. And may also place at the base to protect screens and improve flow distribution. Once the bed fill uniformly by using Snowstorm filling method, CFL mats lock it in place for long term stability.

What are the Benefits of Using Compression Pads?

• Bed Stability: Keeps the CMS tightly packed and prevents shifting or settling during repeated pressure cycles.
• Consistent Nitrogen Purity: By holding the CMS in place, CFL pads stop channeling and air gaps that can allow oxygen to slip.
• Reduced CMS Wear and Dusting: The pads cushion the CMS granules, lowering particle friction and dust formation, which extends CMS life.
• Extended Service Life of the Generator: With a stable bed and less CMS damage, the overall PSA system runs efficiently for longer periods with fewer maintenance issues.
• Lower Maintenance Costs: Preventing bed settling and dust build-up reduces the need for premature CMS replacement or frequent service.

Why Are CFL Mats Important for Fixing the Carbon Molecular Sieve Bed in PSA Nitrogen Generators?

CFL mats are important because they keep CMS bed firmly in position throughout the cycle of a PSA nitrogen generator. Without them, the CMS can shift, settle, or create air channels, which leads to oxygen slip, and faster CMS wear. By holding the bed tightly and absorbing pressure fluctuations, CFL mats maintain stable performance, reduce dusting, and extend the overall service life of both the CMS and the generator system.

Conclusion

For PSA nitrogen generators, proper Carbon molecular sieve filling and fixation are key to performance and durability. The Snowstorm Filling Method ensures uniform, dense packing of the molecular sieve. While CFL compression pads stabilize the bed and prevent long term settling. Together, they help maintain high nitrogen purity, reduce energy losses, and extend life of both CMS and the generator system.

At SorbiTech™, we not only supply high quality CMS but also provide essential accessories like CFL mats and snowstorm fillers to ensure proper loading and bed fixation. Connect our team to guide you with best practices for CMS handling, helping you achieve stable nitrogen purity and on-time project success.